ARCOSYSS : Genesis
Modern structural construction adopts 3 time-tested technologies such as RCC, Steel & Prefab. However, each of these technologies has its own advantages and disadvantages.
RCC structures are strong, sturdy & durable but they are bulky, labour intensive and not ductile.
Steel structures are sleek, ductile & have high strength to weight ratio but they are costly, have a tendency to buckle & are prone to corrosion.
Prefab structures are quality proof, sustainable and cost-effective but they are equipment intensive, prone to leakages at joints and need considerable lead time.
ARCOSYSS is the net result of synergies between 3 time-tested construction technologies such as RCC, Steel & Prefab and 3 time-tested construction materials such as Concrete, TMT & GISS ; resulting in a partial prefab composite construction system which yields the best of all while also mitigating their limitations.
ARCOSYSS: Definition & Algorithm
Armoured Concrete Synergy Structural System is a partial-prefab composite construction system. In simple words its Form Integrated Rcc
Its the net result of synergies between 3 time tested construction technologies & 3 time tested construction materials resulting in 6 ARCOSYSS Structural Elements & 6 ARCOSYSS Structural Components
The 3 TT Construction Technologies are : RCC, STEEL & PREFAB
The 3 TT Construction Materials are : Concrete, TMT & GISS
The 6 ARCOSYSS Structural Elements are : E-GISS Rib, E-GISS Shear Connector, E-GISS Rigid Moment Fixture, E-GISS Channel, PM Mortar Mix & PM Concrete Mix
The ARCOSYSS Structural Components are : ARCOSYSS Column, Beam, Lintel, Rigid moment bracket, Wall & Slab
GISS = Galvanised Iron Structural Steel
ARCOSYSS : Structural Elements ( Six Elements )
E-GISS
Rib
E-GISS Shear Connector
E-GISS Rigid Moment Fixture
E-GISS Channel
PM Mortar Mix
PM Concrete Mix
E-GISS
Rib
E-GISS Shear Connector
E-GISS Rigid Moment Fixture
E-GISS Channel
PM Mortar Mix
PM Concrete Mix
ARCOSYSS : Structural Components
Typical ARCOSYSS Coloumn Cross Section
Typical ARCOSYSS Beam Cross
Section
130 mm Thick ARCOSYSS Lintel Cross Section
Typical ARCOSYSS Rigid Moment Bracket
Typical 115 mm Thick ARCOSYSS Roof Slab Cross Section
130 mm Thick ARCOSYSS Wall Cross Section
ARCOSYSS
Structural Transformation - Column & Beam
ARCOSYSS
Structural Transformation - Lintel & Rigid Moment Bracket
ARCOSYSS
Structural Transformation - Wall & Slab
ARCOSYSS: Building Attributes
Buildings built by adopting ARCOSYSS partial-prefab composite construction system exhibit certain unique attributes. They are grouped as SMARTE , as detailed below.
- S - strong and sustainable
- M - modern and modular
- A - aesthetic and affordable
- R - reliable and rapid
- T - thermally temperate
- E - eco friendly and economical
ARCOSYSS: Building Construction Protocol
The implementation of ARCOSYSS Building Construction Projects are carried out by trained and authorised associates of The CE-Mentor.
ARCOSYSS structural components are exclusively manufactured and supplied by Sansucrete Construction Products LLP – a manufacturing associate of The CE-Mentor
-
ARCOSYSS Building Construction Protocol Involves
Six Important Steps:
- Modelling, Analysis & Design of the structural configuration
- Value engineering, Estimation and Costing of the structural configuration
- Procurement of ARCOSYSS structural components as per the structural configuration
- On-site integration of ARCOSYSS structural components as per the structural configuration
- On-site placing of Concrete & TMT into ARCOSYSS structural components using PM Concrete
- On-site finishing of ARCOSYSS structural components using PM Mortar
ARCOSYSS:
Concept, Research
Innovation & Development
ARCOSYSS is a partial-prefab composite construction system developed by The CE-Mentor
The CE-Mentor, founded by Sebastian Gomes, has 36 years of experience in Research, Innovation, Development & Implementation of various innovative construction systems including ARCOSYSS
The CE-Mentor has built and demonstrated about One lakh SFT of ARCOSYSS based Buildings over the last 4 years in Bangalore & Salem
Arcosyss related structural elements & components are made in a factory by M/s Sansucrete Construction Products LLP , an authorised associate of The CE-Mentor
ARCOSYSS Advantages (Synergy Benefits)
ARCOSYSS is the best building structural system that meets all your construction needs
- ARCOSYSS structures are Stronger, Stable & Sturdier than RCC structures
- ARCOSYSS structures are Sleeker, Stiffer & ductile than STEEL structures.
- ARCOSYSS structures are Light, Modular & Rapid than PREFAB structures.
- ARCOSYSS structures yield Savings in labour, materials, equipment, cost, time, space, energy & water.
- ARCOSYSS structures yield Value addition with regard to Serviceability, Sustainability & Scalability.
ARCOSYSS: Application
ARCOSYSS partial- prefab composite construction system can be adopted to meet each and every construction need. Accordingly it can be effectively adopted in the construction of the following type of buildings
Residential Buildings
Commercial Buildings
Institutional Buildings
Industrial Buildings
Factory Buildings
Mass & Ware Housing
Construction of all types of infrastructure related to buildings such as OHT, Underground Sump, Compound wall, Storm water drainage and STP Structures
ARCOSYSS : EFFICACY
Cost effective
Maximize overall value without compromising quality or integrity.
Time effective
Stay on schedule with efficient project management.
Space effective
Maximize overall value without compromising quality or integrity.
Skill effective
Ensure flawless execution with our expert team.
Service effective
Experience unmatched customer satisfaction at every step.
Strength effective
Build confidently with durable, long-lasting structures.
Quake effective
Ensure safety against seismic activity with resilient designs.
Weight effective
Achieve strength without added bulk or compromise.
ARCOSYSS BUILDINGS : Comparison with Steel & RCC Buildings
| S.No | PARAMETERS | BUILDINGS BASED ON STEEL TECHNOLOGY | BUILDINGS BASED ON RCC TECHNOLOGY | BUILDINGS BASED ON ARCOSYSS TECHNOLOGY |
|---|---|---|---|---|
| 1 | Strength To Weight Ratio | High | Low | High |
| 2 | Speed Of Implementation | Medium | Medium | Rapid |
| 3 | Cost Per SFT Of Construction | Costly | Affordable | Affordable |
| 4 | Steel Consumption | 6 To 8 Kgs/ Sft | 3.5 Το 4.5 Kgs/Sft | 2.5 To 3.5 Kgs/ Sft |
| 5 | Concrete Consumption | Rapid | Rapid | Rapid |
| 6 | Skilled Labour Input | Regular | Regular | Regular |
| 7 | Passive Fire Resistance | 2 Hours | 2 Hours | 2 Hours |
| 8 | Corrosion Resistance | Good | Good | Very Good |
| 9 | FR Paint Treatment | Very Expensive | None | Less Expensive |
| 10 | Corrosion Paint Treatment | Expensive | None | None |
| 11 | Labour & Material Input | High | High | Less |
| 12 | Ductility & EQ Resistance | Good | Satisfactory | Very Good |
| 13 | Durability | Good | Good | Good |
| 14 | Supervisory Input | High | Regular | Regular |
| 15 | Suitability For High Rise Buildings | Highly Suitable | Highly Suitable | Highly Suitable |
| 16 | Material Handling | Needs Heavy Equipment | Needs Heavy Equipment | Needs Light Equipment |
| 17 | Salvage Value | More | More | Less |
| 18 | Form Work | Less | More | Less |
| 19 | Value Addition | Average | Average | Very Good |
| 20 | Software For Analysis & Design | STAAD / ETABS | STAAD / ETABS | STAAD / ETABS |
Projects Completed based on ARCOSYSS
The CE-Mentor has successfully completed about One lakh SFT of ARCOSYSS based structural systems for various projects in Bangalore & Salem spread over the last 4 years..
Construction of 10000 sft of School Building structure in Bangalore
10000 sft of IT Facility structure in Bangalore
10000 sft of Hospital Building structural extension
20000 sft of Industrial Building structure in Salem
20000 sft of Apartment Building structure
Construction of 15000 sft of Club House building structure in Bangalore
THE CE-MENTOR
The CE-Mentor is a trade name derived from The Civil Engineering Mentor.
This brand name represents A Resource Center for the Development & Promotion of Rapid & Alternative Building Construction Technologies such as FI-RCC Technology & CEMAC Technologies. Peer reviewed and backed by fundamental structural concepts these technologies have been successfully implemented/being implemented in various projects resulting in savings on many aspects such as time, cost, labor, equipment, energy, water, space and skill while concurrently adding value such as superiority in quality, safety, serviceability and scalability.
Vision: To be a resource center for the development & promotion of rapid & alternative building construction technologies.
The Promoter: Sebastian Gomes is the founder & the principal consultant of The CE-Mentor. He is a qualified practicing engineer having 36 years of professional experience. His core competence lies in Innovation, Design, Development, Consultancy and Construction.
After serving AFCONS & ISRO during the initial stages of his career, he has engaged himself in the research, innovation, development and implementation of several rapid & alternative building construction technologies in various projects.
Objectives & Activities:
- Research, innovation, development and demonstration of Rapid Construction Technologies
- Research, innovation, development and demonstration of Alternative Construction Technologies
- Consultancy & Construction management services to projects based on such technologies
- Technology assimilation and training programs to promote the implementation of such technologies
- Startup guidance and mentoring support to set up Micro-Business Ventures based on such technologies
- Manufacturing of FI-RCC & CEMAC technologies’ based Products for the Building Construction Industry
ARCOSYSS : CEMAC TECHNOLOGIES
CEMAC Technologies (The CE-Mentor Alternative Construction Technologies) are Innovative Technologies designed and developed by Sebastian Gomes to supplement/complement/substitute some conventional technologies without compromising the fundamental requirements such as strength, safety, serviceability, stability, durability and functionality; while simultaneously adding value and minimizing wastage. These attributes are achieved through a slew of measures such as technical innovations and value engineering. Some of the CEMAC Technologies developed and demonstrated in various projects are as listed below.
Plum Concrete Foundation for load bearing walls (G+2)
Stub Column Foundation for load bearing walls (G+2)
Maso-Crete I-Beam Foundation for load bearing walls (G+2)
Waffle slab foundation for load bearing walls in Black Cotton Soil (G+2)
Inverted flange beam foundation system for low-rise apartments (5 floors to 6 floors )
Micro-grid block wall system
Maso-Crete wall system
Laminated block wall system
Wood-Crete panel wall system
Sansucrete wall system
Partial pre-cast flange beam slab system
Jumbo LW filler block slab system
Sansucrete panel slab system
Partial pre-cast flange beam slab system
Sansucrete slab system
Wood-Crete panel slab system
Jumbo LW filler block slab system
FRP Formwork system
PLASTEEL Formwork system
CE-Mentor Ready SCC Mix can
CE-Mentor Ready LW Concrete Mix can
ARCO panel based Mass Housing system
Sansucrete based Mass Housing system
PLASTEEL based Mass Housing system
Composite Hand Crafted Door shutters
Shutter-less Ventilating windows
Wood-Crete Scantling Door frames
Secure & Detachable Window grills
Steel Rib /ARCO panel Bio-Clean KIT
Steel Rib /ARCO panel STP KIT
Steel Rib /ARCO panel Storm water drain KIT
Steel Rib /ARCO panel Manhole & silt trap KIT
Steel Rib /ARCO panel Water Closet KIT
Wood-Crete panel Flooring system
Low-Cost; Dust-proof Flooring System for industries
Steel RIB & Concrete Panel Compound Wall system
ARCO panel Compound Wall system
Steel RIB & Concrete Panel Liquid Storage system
ARCO panel Liquid Storage system
Maso-Crete Liquid storage system
Micro-grid Block Retaining Wall system
Stilted Residential Sites/Plots for Villas
ARCOSYSS : TAT & SGM PROGRAM
The CE-Mentor TAT & SGM program is a unique program designed to promote and foster Micro-Business Ventures based on various CEMAC Technologies. These programs are for enthusiastic engineers and aspiring entrepreneurs. The program module includes Technology Assimilation and Training backed by Startup Guidance and Mentoring support. One such typical program module is as detailed below.
The CE-Mentor TAT & SGM Program: CEMAC Technologies: Part-1: Foundation, Wall & Slab Systems
Technologies:
- Plum Concrete Foundation system for load bearing walls (G+2)
- Stub Column Foundation system for load bearing walls (G+2)
- Maso-Crete I-Beam Foundation system for load bearing walls (G+2) Waffle slab foundation system for load bearing walls in Black Cotton Soil (G+2)
- Inverted flange beam foundation system for low-rise apartments (5 floors to 6 floors )
- Micro-grid block wall system
- Maso-Crete wall system
- Laminated block wall system
- Wood-Crete panel wall system
- Sansucrete wall system
- Partial pre-cast flange beam slab system
- Wood-Crete panel slab system
- Jumbo LW filler block slab system
- Sansucrete panel slab system
Highlights:
- These are cost-effective alternative construction technologies
- These are stronger, reliable and efficient alternatives to conventional systems
- They can be implemented by using de-mystified and de-skilled construction procedure
- Most of these technologies can be adopted as Micro-Business ventures
Topics Covered:
- Technology Assimilation : Concept, Fundamentals, Advantages, Applications, Design Process
- Training : Construction Process, Demonstration, Hands-on training , Cost-estimation & Business Potential
- Startup Guidance and Mentoring support : Guidelines, Strategy & Mentoring support for Entrepreneurship
- Program Duration: 7 days: Includes Tutorials, Training, Practical Demonstration & Startup Guidance
Topics Covered:
- These are cost-effective alternative construction technologies
- These are stronger, reliable and efficient alternatives to conventional systems
- They can be implemented by using de-mystified and de-skilled construction procedure
- Most of these technologies can be adopted as Micro-Business ventures
Who should attend?
- Civil Engineers and Architects
- Contractors and Builders
- Aspiring Entrepreneurs
- Building Materials’ Manufacturers
Disclaimer:
This is neither a job offering nor a business proposition. This is a workshop where you will receive information, watch demonstration and get hands-on training pertaining to the implementation of some CEMAC technologies. You may consider adopting these technologies for your projects and also leverage the exposure/ knowledge gained to enhance your business prospects.
ARCOSYSS :
Voices of Our Clients
Discover the impact of our work through the words of our satisfied clients. Explore testimonials that speak volumes about our commitment to excellence.
The CE-Mentor team. Their guidance and support elevated our construction endeavors significantly.
BLD EZY
Mobile construction van for the effective, efficient, economical & eco-friendly execution of minor, miscellaneous & maintenance works.
Door-step service & hassle-free construction experience.
B acked by an App & a smart construction program.
Backed by multi-utility resource hubs.
Backed by alternative and rapid construction technologies.
Send Us A Message
Contact Info
Call Us
+91 8618450069
Our Email
contact@thecementor.com
Bangalore Office
#110, First floor, House of Lords, 15/16 St Marks
Road,Bangalore - 560001
Chennai Office
The Workvilla, 'Kamala Arcade', Old # 669, New # 306, Anna Salai, Thousand Lights, Chennai - 600006
Manufacturing Franchise
Sansucrete Construction products LLP
Sy. No. 54/2,
Dommasandra Village, Sarjapura Hobli, Bangalore Urban District,
Bangalore - 562125